Rotax max parts manual

Tightening torque 6 Nm 55 in. Tighten the cylinder head cover 12 crosswise with 4 cyl. Tightening torque 10 Nm 90 in. Page Removal Of The Crankcase Remove needle pins 6 and thrust washer 7 from the water-pump shaft. Remove circlips 8 with circlip pliers. Remove the drive gear 9 from the crankshaft. Page 95 Water-pump pinion Idle gear Needle pin Thrust washer Page Disassemble Crankcase Screw cyl. Remove gasket from the case half. Remove water-pump shaft 2. Remove balance shaft 3 from the case.

Page Remove The Crankshaft Gently tap the crankshaft with the plastic hammer 2 to remove the crankshaft from the case half. Page 99 Heat the two halves of the case to approx. Page Case half Ball bearing crankshaft Ball bearing balance shaft Installation tool part no.

Press Crankshaft n. Dial gauge Part no. Page Part number Description Part no. Page Position crankshaft 3 with the thrust plate on bottom section of the tool 4 and make sure that the connecting rod pin is above the center hold of the bottom section.

Page Inspect Crankshaft If the maximum approved stroke CS06 of the crankshaft is exceeded, the crankshaft must be realigned. Page Distance of crank webs CS07 Page - check that all needle bearings are present Slide the new con rod 7 assembly with cage from the connecting rod pin mounting device onto the pressed-in connecting rod pin 5.

Slide the drive-end crankshaft half 3 into the top section of the tool 9. Page Crankcase-Inspection Of Components Inspect the water pump shaft 6 in the region of the two oil seals for shaft for increased wear and replace if applicable. Inspect impeller 7 for damage or abnormal deformation and replace if applicable. Page Assembly Of Crankcase Press in the needle bearing 2 to the limit stop with the installation tool 3 part no. Allow the crankcase halves to cool in this position.

Page Press in the first oil seal for shaft to the limit stop with the installation tool 7 part no. Page 8 part no. Page Position new gasket 4 on the ignition end crankcase half. Crankcase Part no. Page Installation Of Crankcase Screw on gearbox cover 13 with 6 cyl.

M6x25 screws 14 and 2 cyl. M6x30 screws. The descrip- tion is divided into sections. Subject Page System description Remove carburetor 3 with intake silencer 4 with support bracket 5 and fuel pump 6.

Page Remove the fuel pump 1 at the bottom of the support bracket 2 for the intake silencer. Page Disassembly Of Carburetor Disassemble the carburetor to the parts shown in Figure 4 and clean with fuel. Unlike other manuals on the internet my manuals don't need a password to view or print and you can back them up any way you see fit to make sure it's aways there when you need it.

Covers all Bombardier Outlander models including: Outlander The service manual fully covers the and models listed below. Sorry if Prize Giveaway! Recent Classified Ads. Lithium Battery North America. Flying Legend Air Creation Oil Filter Wrench. JUST Highlander. Engine mount frame. Rotax Mechanics. Log in. Engine Type. Cable harness Plug in connection. Support plate system For ignition coil and magnet valve. Spark plug Solid connector.

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